China and India Manufacturing: Risks and FDA Monitoring in Global Pharma Supply Chains

China and India Manufacturing: Risks and FDA Monitoring in Global Pharma Supply Chains

Alexander Porter 23 Dec 2025

When you take a pill for high blood pressure or antibiotics, there’s a good chance it was made in either China or India. These two countries together supply over 80% of the world’s active pharmaceutical ingredients (APIs) - the core chemical components that make medicines work. But behind the low cost and high volume lies a complex reality: regulatory risk isn’t the same in both places. The U.S. Food and Drug Administration (FDA) doesn’t treat them equally. And for global drugmakers, that difference can mean the difference between a reliable supply chain and a dangerous bottleneck.

Why the FDA Watches China More Closely

China dominates the API market. It produces an estimated 80% of the world’s generic drug ingredients - everything from metformin to amoxicillin. That scale comes with cost advantages. Labor, land, and production are cheaper than anywhere else. But low cost doesn’t always mean low risk.

Between 2020 and 2023, FDA inspection reports showed Chinese facilities received nearly twice as many Form 483 observations - the official notices of violations - as Indian ones. In 2023, 37% of Chinese pharmaceutical plants faced import alerts, meaning the FDA blocked shipments due to quality concerns. That’s up from 22% just five years earlier. These alerts aren’t random. They’re tied to recurring problems: data manipulation, unclean facilities, and failure to validate manufacturing processes.

One U.S. drugmaker told industry analysts they once received 17 batches of API from a Chinese supplier - and 14 of them failed internal quality checks. The supplier had altered test results to pass inspection. That’s not an isolated case. The FDA has shut down entire Chinese plants multiple times for falsifying records. These aren’t small errors. They’re systemic failures that put patients at risk.

India’s Compliance Edge - But With a Hidden Weakness

India has 100+ FDA-approved manufacturing sites. China has 28. That’s not a typo. India leads the world in the number of facilities cleared for export to the U.S. Why? Because Indian companies have spent decades aligning with FDA standards. They train their staff in 21 CFR Part 211. They use digital systems to track every batch. They’ve built a culture of compliance because their market depends on it.

In 2023, Indian facilities received 30% fewer FDA observations than Chinese ones. Their audit success rate is higher. U.S. drug companies say they trust Indian factories more. That’s why the "China+1" strategy - diversifying supply chains away from China - has pushed so many firms toward India. Companies like Pfizer, Merck, and Teva now rely on Indian partners for their generic drug production.

But here’s the catch: India doesn’t make its own APIs. It imports 72% of them from China. That’s up from 66% just two years ago. So while India may be the cleanest manufacturer, it’s still dependent on the riskiest supplier. Think of it like this: India is the chef preparing your meal, but China is the one who bought the spoiled meat. If China’s API quality drops, India’s finished drugs will too - no matter how clean their factory is.

What the FDA Actually Does - And Doesn’t Do

The FDA doesn’t inspect every plant. It inspects about 10% of foreign facilities each year. That means 90% of the time, compliance is based on paperwork, past records, and random sampling. The agency prioritizes based on risk. Plants with a history of violations get flagged. Plants in countries with poor track records get more attention.

That’s why Chinese plants get inspected more often - and harder. The FDA knows the risk. They’ve seen the data. They’ve seen the recalls. They’ve seen the lawsuits. Indian plants are still inspected, but less frequently. When they are, they’re more likely to pass. That’s not because India is perfect. It’s because their systems are built to meet the standard - not just to pass the audit.

The FDA also uses import alerts as a tool. When a plant fails, the FDA can block all future shipments until the issues are fixed. China has over 1,000 active import alerts on its pharmaceutical exports. India has fewer than 500. That’s a big gap - and it’s growing.

An FDA inspector examines clean digital data in an Indian lab, with a dim, problematic Chinese factory blurred behind.

Cost vs. Control - The Real Trade-Off

You can’t ignore price. Manufacturing in China is still cheaper. But the hidden costs add up. A single FDA import alert can delay shipments for months. A product recall can cost millions. A damaged reputation? That’s priceless.

One U.S. pharmaceutical executive said it plainly: "We paid 15% less to source from China. But we spent 300% more on audits, testing, and legal fees trying to prove the product was safe." That’s not a savings. That’s a gamble.

India’s pricing has risen slightly - but not enough to offset the risk. Labor costs are still among the lowest in the world. And the quality? Consistent. That’s why more companies are willing to pay a 5-10% premium for Indian-made drugs. It’s not about being expensive. It’s about being predictable.

India’s Big Push - And China’s Strategic Shift

India isn’t resting. The government has launched a $3 billion incentive program called Production-Linked Incentives (PLI) to boost domestic API manufacturing. They want to cut that 72% import dependency. New rules under revised Schedule M (2023) demand stricter quality controls. Companies are investing in biosimilars and cell therapies - higher-value products that require more skill and fewer imports.

China, meanwhile, is moving up the value chain. They’re not trying to be the cheapest API maker anymore. They’re becoming the leader in biologics - complex drugs like insulin and cancer treatments. Their biopharmaceutical market is growing at 19.3% per year. That’s faster than India’s 22% growth - but India’s base is smaller. China is betting on innovation, not volume.

For Western buyers, that means two things: India is still the safer bet for generics. China is becoming the only option for cutting-edge biologics. Neither is perfect. But they’re no longer the same.

A scientist holds two vials—one damaged and warning-red, the other glowing gold—symbolizing API supply chain risks and reliability.

What This Means for You

If you’re a patient: know that your medicine is more likely to be safe if it’s made in India - but only if the API inside it isn’t from China. The system is fragile.

If you’re a pharmacy or distributor: ask your suppliers where their APIs come from. Don’t assume "made in India" means "made entirely in India." Demand transparency.

If you’re a drugmaker: stop treating China and India as interchangeable. They’re not. India is your compliance partner. China is your cost partner. Use them for what they’re best at - and plan for the risks.

The global drug supply chain is no longer about finding the cheapest factory. It’s about finding the most reliable one. Right now, that’s India. But only if India can break free from its dependence on China.

What’s Next?

By 2030, China’s share of the global outsourced pharma market is expected to drop from 25% to 15%. India’s is expected to rise from 12% to 30%. That shift won’t happen overnight. But it’s already underway.

The FDA will keep watching. The market is watching. And patients - whether they know it or not - are watching too.